SCM440 Forging Lf6 Tool Steel Block, Forging A3 Steel Blocks
Delivery Standards & sizes:
OD from 180mm to 6000mm and more for carbon, alloy and stainless steel
OD 180 to 3000mm for nickel alloys (alloy 400, monel, alloy 625) and 17-4PH
Face height up to 1500mm
According to ASTM/ASME
Main use:
Pressure vessel and heat exchanger manufacturing
Slewing rings
Wind tower flanges
Heat exchanger manufacturing
Machine construction, forged sleeves
Oilfield equipment
Valve manufacturing
Forged seamless rings up to 2000mm OD and 500mm face height can be manufactured contoured rolled /profiled to save material and machining costs.
Materials:
High yield steels, carbon steels, stainless steels, duplex steels, alloy steels, nickel alloy steels,
All seamless rolled rings can be supplied with weld overlay inclusive Titanium, accordingt o your specifications
The strict use of high quality raw material is guaranteed and proved by raw material certificate with each delivery.
| Item | Process | Facility | Inspection items | Standard |
01 | Steel material
inspection | | Chemical composition
(EF+LF+VD) | Material standard |
| | surface | Ingot inspection
specification |
| | Ingot type and weight | Material standard |
| 02 | Material
store | | Division put | warehouse management |
| 1 | Heat | Heat furnace | Temperature/Time | Heating process
specification
Forging production
procedure |
2
↓ | Forging | Press | Reduction ratio,forging
temperature,deformation,
Surface and dimensions | Forging process card
Forging procedure |
3
↓ | Heat treatment | heat treatment
furnace | heat treatment charts | 1st heat-treatment card
Forging procedure |
4
↓ | Rough
inspection | | Dimensions, apperance,
Mark | Inspection specification
Forging procedure |
5
↓ | Rough UT | UT equipment | Single defect, concentrated
Defects bottom wave
attenuation | UT standard or
customer's technical
requirements |
6
↓ | Saw cutting | Saw machine | Dimension | IQC and forging |
7
↓ | rough turning | turning-lathe | Dimension,appearance | Rough machining
drawing |
8
↓ | UT | UT equipment | Single defect, concentrated
defects bottom wave attenuation | UT standard or
customer's technical
requirements |
9
↓ | Q+T
heat treatment | heat treatment
furnace | heat treatment charts | Heating process
specification |
10
↓ | Sampling or machining | machining tool | rough machining drawing
sampling drawing | sample machining
drawing |
11
↓ | mechanical
property test | tensile testing machine/
impact testing machine | ambient temperature,humidity,
Test temp.Sample dimension,
test method | Standard
technical specification |
12
↓ | finish
machining | machining
tool | Dimension,appearance | finish machining drawing |
13
↓ | UT | UT equipment | Single defect, concentrated
Defects bottom wave
attenuation | UT standard or
customer's technical
requirements |
14
↓ | MT | MT equipment | Magnetic particle
indication | Test standard or
Technical requirements |
15
↓ | Mark | Steel seal | marking content | Product standard
Technical requirements
Forging process |
16
↓ | Final
inspection | | Appearance, dimension, mark
acceptance inspection | Product inspection
specification
Product standard
P.O. |
| 17 | Protection/
package | Blasting
Blasting equipment | appearance
coating thickness | Product standard
Technical requirements |
Competitive Advantage:
The heavy forging is manufactured by large scale stated enterprise. Advanced technical process from smelting steel to forging and heat treat guarantees the product quality. Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery
